Fuelling the Future of Sustainable Energy
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1,200+ tons
198K LPD
450+ partners
Trusted by Industries in Sustainable Energy
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At Coastal Biotech, we transform agricultural residue into high-grade renewable ethanol, fueling vehicles, industries, and communities.
Our mission is to make clean energy scalable, intelligent, and profitable. By converting feedstock into ethanol and value-added byproducts, we reduce emissions, support farmers, and drive rural industrialization through Industry 4.0 innovation, integrating automation, data intelligence, and smart process control into every stage of production.
We operate at a capacity of 198 KLPD, reaffirming our commitment to India’s Green Energy Mission and the Brown Revolution—building a cleaner, tech-driven, and self-reliant energy future.
Reliability Under Feedstock Variability
Agri-based feedstocks vary by region, season, and storage conditions. We manage this variability through defined feedstock evaluation, normalization protocols, and controlled operating windows. This stabilizes conversion performance and delivers consistent batch outcomes.
Safety and Control Built into Operations
Safety and operating stability stay embedded in the process. Instrumentation verification, interlocks, commissioning discipline, and monitoring routines run as standard practice - reducing ramp-up volatility and strengthening day-to-day operational predictability
On-Spec Output with Resource Efficiency
On-spec ethanol dispatch stays protected through structured quality checkpoints and performance tracking. Yield stability, recovery efficiency, and utility discipline remain continuously optimized so output stays within specification while operating costs remain controlled.
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Smart Biofuel Solutions for a Sustainable Industrial Future
Our ethanol production contributes significantly to energy security by reducing dependence on fossil fuels and promoting the use of renewable resources. By supplying ethanol for petrol blending programs, Coastal Biotech plays a vital role in lowering greenhouse gas emissions, improving air quality, and supporting national clean energy targets. Coastal Biotech stands at the forefront of smart biofuel innovation - driving a sustainable industrial future through renewable energy leadership.
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Ethanol Plant Engineering & Scale-Up
End-to-end design, construction, and commissioning of ethanol facilities built to global safety and efficiency standards.
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Feedstock Optimization & Conversion Technology
Advanced processing of broken rice, grains, or other agri-inputs into high-purity ethanol and DDGs — supported by automation and real-time data control.
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By-Product Valorization & Carbon Integration
Convert DDGs and other co-products into high-value feed, fertilizer, and carbon-credit opportunities, closing the loop on sustainability.
Awards & Recognition
Proudly Recognized for Innovation, Sustainability, and Impact
5X
3X
1X
Practical Solutions for Real Industry Challenges
Ethanol operations succeed on consistency - stable yields,
controlled utilities, and compliant output. Our delivery model
runs on disciplined bioprocess control, safety-by-design, and
predictable performance at scale.
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Reliability Under Feedstock Variability
Agri-based feedstocks vary by region, season, and storage
conditions. We manage this variability through defined
feedstock evaluation, normalization protocols, and controlled
operating windows. This stabilizes conversion performance and
delivers consistent batch outcomes.
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Safety and Control Built into Operations
Safety and operating stability stay embedded in the process.
Instrumentation verification, interlocks, commissioning discipline,
and monitoring routines run as standard practice - reducing ramp-
up volatility and strengthening day-to-day operational
predictability.
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On-Spec Output with Resource Efficiency
On-spec ethanol dispatch stays protected through structured
quality checkpoints and performance tracking. Yield stability,
recovery efficiency, and utility discipline remain continuously
optimized so output stays within specification while operating
costs remain controlled.
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Implementation Process
From feedstock assessment to steady-state production - execution stays controlled through engineering discipline, embedded quality systems, and performance monitoring at every stage
Feedstock Evaluation & Material Testing
Feedstock evaluation runs as a structured, repeatable system. Incoming lots are assessed for conversion potential and variability through moisture and fermentable profiling, variability mapping, and yield expectation modelling. Operating targets and control requirements remain aligned to feedstock realities.
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Process Engineering & Production Design
End-to-end process design stays locked to feedstock type and output requirements. The production system includes:Feedstock preparation and conditioning controls
Conversion pathway structure (including enzymatic saccharification where applicable)
Fermentation control approach with contamination risk reduction and monitoring routines
Distillation, dehydration, and storage integrity controls
SOP frameworks, instrumentation checks, and quality checkpoints embedded into operations
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Commissioning , Verification & Operational Readiness
Operational readiness stays executed through a defined commissioning and verification structure. Equipment calibration and verification, fermentation cycle validation, recovery efficiency checks, and safety/compliance validations run as standard. Operator handover remains SOP-driven and documentation stays audit-ready, supporting faster stabilization and predictable performance.
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Integration, Optimization & Output Scaling
Systems run in steady- state with continuous optimization and controlled scaling. Integration aligns with downstream delivery/blending requirements where applicable. Co-product recovery readiness (such as DDGS, if in scope) remains structured. KPIs for yield, energy efficiency, downtime, and quality drift stay monitored continuously so scaling happens within operating limits and feedstock availability.
See How We’re Powering Change Around the World
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Green Pastures Dairy Biogas Plant
We designed and installed a 60m³ anaerobic digester that now powers the entire milking and cold storage system.
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Nyeri Co-Digestion Pilot
We designed and installed a 60m³ anaerobic digester that now powers the entire milking and cold storage system.
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Savannah Agro-Processing Biogas Retrofit
We designed and installed a 60m³ anaerobic digester that now powers the entire milking and cold storage system.
Our latest insights
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Composting vs Biogas: Which is Right for Your Farm?
A comparison of two popular waste management solutions to help you decide what fits your setup.
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5 Common Myths About Biogas—Debunked
Let’s clear the air. Learn what’s true (and false) about running a biogas system on your farm.
Trusted by Leading Agricultural Innovators
Teams partner with us because execution stays consistent
over time. Process discipline, quality systems, and reporting
cadence remain embedded in operations making planning,
scaling, and compliance predictable under variable feedstock
conditions.
“Process stability stays consistent and measurable.”
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“Commissioning and ramp-up stay controlled through strong operating discipline.”
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“Quality and documentation remain embedded, not added at dispatch.”
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“Performance monitoring stays transparent and actionable.”
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"Execution stays reliable across batches and operating conditions.”
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
Cooper Geidt
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
Maria
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
James Garry
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
Sabrina Kay
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
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Jason Roy
“A team of young people who wake up the market, have expertise in-house and gain experience in the field, offer a tailor-made solution to the customer.”
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Garry Bones
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Creating Global Impact, One Liter at a Time
